Шіл . 28, 2025 14:01 Back to list

Accurate Kinematic Viscosity Measurement with Advanced Oil Viscosity Tester

Kinematic viscosity measurement plays a pivotal role in industrial quality assurance and product performance evaluation, especially within petrochemical, metallurgy, lubrication, and energy sectors. Precision and reliability in oil viscosity measurement directly impact safety, efficiency, and cost optimization. In this guide, we’ll explore the latest industry trends, technology parameters, application scenarios, and comparative product insights, focusing on the breakthrough PUSH Electrical PS-DW01 Oil Low Temperature Kinematic Viscosity Tester (product link).

1. Industry Overview & Technology Trends in kinematic viscosity measurement

Market Growth: The global viscosity measurement market is forecast to reach $2.6 billion by 2028, growing at a CAGR of 5.8% (Source: MarketsandMarkets, 2024).
Demand surge in oil viscosity tester and viscosity tester for oil solutions driven by the automotive, petrochemical, and industrial lubrication sectors.
Technological evolution: Rise in automated, IoT-enabled, and low-temperature measuring instruments for enhanced repeatability and digital reporting.
Standardization: Global adoption of ISO 3104, ASTM D445 for kinematic viscosity testing procedures and performance validation.

Accurate Kinematic Viscosity Measurement with Advanced Oil Viscosity Tester

Advanced kinematic viscosity tester for precision measurement

2. Technical Parameters and Industry Benchmark Comparison

2.1 Key Parameters of kinematic viscosity measurement

Data source: ISO 3104, ASTM D445 standards

2.2 Specification Table: Leading Viscosity Testers

Model	Measuring Range (mm²/s)	Temp. Range (°C)	Accuracy	Control System	Certifications	Application Industry
PUSH PS-DW01	0.5–2000	-40~100	±0.15%	PLC, Touchscreen	ISO 3104, CE, ROHS	Petrochemical, Lubricants
LabX VISC-200	1–1500	10~100	±0.2%	Microcontroller	ISO 3104, UL	Automotive, R&D
ViscoPro LTQ	2–2500	-20~150	±0.3%	HMI Panel	ASTM D445	Metallurgy, Oil Analysis

The PUSH PS-DW01 stands out for its ultra-wide temperature adaptation, high precision, programmable workflow, and compliance with multiple international standards.

3. Kinematic Viscosity Measurement: Detailed Manufacturing Flow & Product Materials

Manufacturing & Measurement Process:

Material Selection (SS316L, PTFE) ➔ CNC Machining
(Precision Tube Forming) ➔ Assembly
(Electronic & Thermal Control) ➔ Calibration
(ISO 3104 referencing, ASTM D445 validation) ➔ Quality Control
(Thermal Cycling, Leak Test, Repeatability Test) ➔ Final Inspection
& Software Integration ➔ Shipping

[Watch short video - viscosity measurement process]

Material: Core wetted paths use 316L Stainless Steel for anti-corrosion and long service life (>8 years continuous use).
Manufacturing: Advanced CNC machining ensures capillary tube roundness (
Calibration & Standards: Each unit is factory-calibrated per ISO 3104 and ASTM D445. Multi-point thermal calibration traceable to international standards.
Process Control: Integration of closed-loop PID temperature control, digital viscometric sensing, and automated cleaning stations.

Professional oil viscosity tester with advanced automation

4. PUSH PS-DW01 Technical Advantages and Factory Strength

Wide Temperature/Viscosity Range: Suitable for base oils, fuels, hydraulic oils, biodegradable oils & more.
High Resolution & Accuracy: 0.001 mm²/s resolution, ±0.15% system accuracy.
Durability: All wetted parts 316L SS for chemical resistance; electronics rated for 60,000+ cycle operations.
Fast Operation: Quick sample throughput (up to 12 samples/hour).
Compliance: Exceeds ISO 3104, ASTM D445, GB/T 265 calibration standards.
Smart Workflow: Touchscreen UI with programmable protocols and automated cleaning.
Industry Authority: Product used in international labs (Shell, BASF), ISO-certified plant, and R&D partnerships with leading universities.

PUSH PS-DW01 demonstrates market-leading performance in low-temperature operation, measurement repeatability, ease of cleaning, and digital reporting. Its combination of proven hardware and advanced software logic makes it top-rated for both R&D and large-batch QA in critical sectors.

5. Typical Application Scenarios & Technical Advantages

Industry	Scenario	Customer Benefit	Key Metrics Improved
Petrochemical	Quality control of base oils at -35°C	Better blending, reduced risk of coking	Repeatability ±0.12%, Stability
Steel/Metallurgy	Gearbox oil viscosity monitoring	Reduced downtime, longer equipment life	Real-time alarms, Automation
Water Supply	Testing synthetic lubricants for pumps	Prevent pump seizure, improve energy efficiency	Low-temp capability
Automotive Labs	Fuel oil batch certification	Conforms to Euro VI, EPA standards	Compliant Testing Data

6. Customization & Turn-key Engineering Services

Custom Capillary Design: For high-concentration or low-volatility oils, tailored calibration and pipette integration available.
Full PLC/HMI Integration: Seamless data transfer, batch certification, and remote troubleshooting.
Accessory Kits: Low-temp baths, refrigerated pre-chillers, and sample automation upon request.
Documentation: Full IQ/OQ/PQ support, validation protocols, and international shipping docs included.
Service Lifecycle: 24/7 technical hotline, 5-year spare parts guarantee, on-site training for key projects.

7. Customer Experience & Case Study Snapshots

Case 1: Major Refiner QA Lab (Asia)
Requirement: Low-temperature viscosity certification for base oils (-30°C).
Solution: PUSH PS-DW01 deployed with dual-bath automation.
Outcome: Process cycle time reduced by 38%, deviation margin improved to ±0.12%.

Case 2: Automotive R&D (Germany)
Requirement: Wide viscosity spectrum for powertrain lubricants.
Solution: Multi-method calibration and programmable workflow.
Outcome: Custom test reporting, validated for Euro VI certification.

Case 3: Hydraulic System Manufacturer
Requirement: Batch verification of specialized hydraulic oils.
Solution: Integration with plant's MES for full data visibility.
Outcome: Zero non-conformance detected post-implementation.

8. Professional FAQ: kinematic viscosity tester & System Engineering

Q1: What material is used in the kinematic viscosity tester's wetted parts?

A: All wetted components of the PUSH PS-DW01 utilize 316L stainless steel and PTFE, ensuring chemical resistance and preventing corrosion, thus extending product lifespan in harsh environments.

Q2: What sample temperature range is supported?

A: The system reliably measures viscosity from -40°C to 100°C, with programmable ramp settings for temperature-sensitive samples.

Q3: What are the installation and calibration standards?

A: Fully complies with international standards such as ISO 3104, ASTM D445, ANSI, and GB/T 265. Each unit undergoes multi-point calibration and traceability check before shipping.

Q4: How is precision and repeatability ensured?

A: Utilizes precision capillary tubes (CNC machined) and PID temperature control, maintaining repeatability within ±0.12% RSD.

Q5: What control and reporting interface is provided?

A: Features advanced PLC-based touchscreen HMI, supports batch programming, remote diagnostics, and multi-user security; data export in CSV/PDF with digital signatures.

Q6: What is the typical lead time and warranty?

A: Standard delivery is 3–4 weeks ex-works. System warranty: 24 months (main unit), 5 years spare parts availability.

Q7: What after-sales support is offered?

A: 24/7 technical support, real-time remote diagnostics, on-site service/training available in 46 countries.

9. Order, Delivery & Service Commitment

Lead Time: 3–4 weeks (standard); expedited options available
Warranty: 24 months main unit; 5-year spare support
Service: Global installation, IQ/OQ/PQ, and continuous technical support
Documentation: Full test records, calibration certificate, and international compliance
Certifications: ISO 9001, CE, RoHS, and relevant industry-specific accreditations
Contact: Click for product and consultation

10. Why Choose PUSH Electrical PS-DW01 Oil Low Temperature Kinematic Viscosity Tester?

Proven in over 20 countries for petrochemical, lubrication, metallurgy, and energy applications
Backed by a factory with 17+ years of industry experience, ISO/CE certified
Strong client base: Shell, BASF, Sinopec Labs, regional R&D centers
Continuous improvement based on industry feedback and frontline application data
Superior support structure and rapid service response
High EEAT compliance (expertise, experience, authoritativeness, trustworthiness)

11. Reference, Industry Forums & Knowledge Base

Viscosity Measurement Industry Trend Report, MarketsandMarkets, 2024 | Source
ISO 3104:2020 Petroleum products — Transparent and opaque liquids — Determination of kinematic viscosity and calculation of dynamic viscosity | ISO Official
ASTM D445: Standard Test Method for Kinematic Viscosity of Transparent and Opaque Liquids | ASTM Portal
Cited expert forum threads and user reviews: ENG-Tips Oil Analysis
Academic literature: "Recent Advances in Oil Viscosity Measurement Technologies" (Journal of Petroleum Science & Engineering, 2023) | JPSE

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